What are the four major parts of blast furnace and define their main function in the production of pig iron?
Ironmaking blast furnaces consist of several zones: a crucible-shaped hearth at the bottom of the furnace; an intermediate zone called a bosh between the hearth and the stack; a vertical shaft (the stack) that extends from the bosh to the top of the furnace; and the furnace top, which contains a mechanism for charging …
What is blast furnace made of?
A blast furnace is usually built with a steel case and bricks made of magnesium oxide or other refractory material inside the case. The hot furnace cannot melt these bricks. The furnace is cooled with water running inside part of the case and bricks.
What are the 3 ingredients for the blast furnace?
To make a blast furnace, place 5 iron ingot, 1 furnace and 3 smooth stone in the 3×3 crafting grid. When making a blast furnace, it is important that the iron ingot, furnace and smooth stone are placed in the exact pattern as the image below. In the first row, there should be 3 iron ingot.
Why is coke added to the blast furnace?
Publisher Summary. Metallurgical coke, along with iron ore and limestone, is layered into a blast furnace to convert the iron ore to metallic iron. Coke, which is mostly carbon, reacts with the blast air to produce carbon monoxide, which, in turn, reacts with the iron oxide to produce carbon dioxide and metallic iron.
How is steel produced in a blast furnace?
To make steel, iron ore is first mined from the ground. It is then smelted in blast furnaces where the impurities are removed and carbon is added. About halfway down, limestone begins to react with impurities in the ore and the coke to form a slag. Ash from the coke is absorbed by the slag.
What is the output of blast furnace?
The main outputs of blast furnaces includes pig iron and slag, which is formed by combination of limestone with sulfur and other impurities. Pig iron is typically tapped every 3 to 5 hours in quantities of 300 to 600 tons. After tapping, the pig iron is transported, typically in liquid form, to steel-making operations.
Why is limestone added to the blast furnace?
Limestone is also used to remove impurities from the blast furnace when making iron. The impurities are mostly silicon dioxide (also known as sand). The calcium carbonate in the limestone reacts with the silicon dioxide to form calcium silicate (also known as slag).
Why is coke used in a blast furnace?
How is iron extracted in a blast furnace?
The blast furnace Iron is extracted from iron ore in a huge container called a blast furnace. Iron ores such as haematite contain iron(III) oxide, Fe 2O 3. The oxygen must be removed from the iron(III) oxide in order to leave the iron behind. Reactions in which oxygen is removed are called reduction reactions.