What are the 7 steps in autonomous maintenance?
The Seven Steps of Autonomous Maintenance
- Step 1: Increase Operator Knowledge.
- Step 2: Initial Cleaning and Inspection.
- Step 3: Eliminate Causes of Contamination.
- Step 4: Set Standards for Lubrication and Inspection.
- Step 5: Conduct Inspection and Monitoring.
- Step 6: Standardize Visual Maintenance Management.
What is an autonomous maintenance?
Autonomous maintenance is a method in manufacturing that gives machine operators the responsibility for basic maintenance tasks, rather than relying on dedicated maintenance technicians. Autonomous maintenance follows two key principles: Prevent equipment deterioration through proper operation.
What is JH check sheet?
Jishu Hozen Definition & Meaning “Jishu” loosely translated, means – independence, autonomy. “Hozen” when translated to English means – preservation, integrity or conservation. Jishu Hozen is one of the eight pillars of Total Productive Maintenance, the other seven being: Focussed Improvement. Planned Maintenance.
What are the first 3 steps of autonomous maintenance?
Autonomous Maintenance (AM) can be implemented in seven steps, which can be split inTHREE STAGES OF AM (Tajiri & Gotoh; 1992). These three stages are defined as:standardizing the basic conditions- (1), Maintaining the basic conditions- (2) andsystematically improving the conditions of the machine (3).
What are the 8 pillars of TPM?
8 Pillars of Activity
- Pillar 1: Autonomous Maintenance.
- Pillar 2: Process & Machine Improvement.
- Pillar 3: Preventative Maintenance.
- Pillar 4: Early Management of New Equipment.
- Pillar 5: Process Quality Management.
- Pillar 6: Administrative Work.
- Pillar 7: Education & Training.
- Pillar 8: Safety & Sustained Success.
What is KK pillar in TPM?
KK pillar helps to attain zero losses and to improve Overall Equipment Efficiency(OEE) of the processes and the plant. The benefits of TPM remained very encouraging and the company decided to continue with second phase of TPM implementation to achieve higher operational excellence.
What is red tag and white tag in TPM?
White Tags- If the operators are able to correct abnormalities themselves then a white tag is located at the abnormality. Red Tags- Where red tags are located at abnormalities, the maintenance personnel are required to action. Once the abnormalities are rectified, the relevant tags will be removed.
What are TQM pillars?
Product, process, organization, leadership, and commitment–those are the five pillars of TQM.